Challenges for the chemical industry

The chemical industry faces a number of complex challenges that demand innovative and efficient solutions. Rising energy and primary product prices are putting significant pressure on production costs, forcing companies to make their processes more sustainable and cost efficient. At the same time, climate protection and the circular economy are growing in significance. Reducing CO₂ emissions and developing environmentally-friendly chemicals are integral parts of meeting strict environmental regulations. 

The digitalization and networking of plants is advancing at an increasingly fast pace. Companies need to integrate Industry 4.0 technologies like IoT, AI and big data to optimize processes, create transparency and remain competitive. Additionally, technology-driven defossilization necessitates the use of renewable energies and sustainable primary products. 

Moreover, security and compliance requirements are also on the rise: Robust systems are necessary to minimize risks and implement legal requirements reliably. Supply chain stability and geopolitical risks pose yet more challenges, particularly in light of shifts in the global market paired with the availability of primary products. 

Finally, companies are expected to ensure more flexible and agile production while maintaining top quality and efficiency – a challenging task in a dynamic and increasingly regulated market environment.

Forward-thinking solutions for the chemical and fine chemical industry

You want to tackle and overcome the current challenges facing the chemical industry with a solution that: 

  • facilitates your processes,
  • optimizes your entire value-added chain,
  • increases the productivity and flexibility of your company,
  • helps make your business more profitable
  • and accompanies you on your journey to building the industry of the future? 

With Plant iT, ProLeiT offers a high-performance, forward-thinking solution that is specifically tailored to the demands of the chemical industry. Thanks to its modular and scalable architecture, Plant iT adapts flexibly to individual production processes and growing capacities. 

The integrated MES functions enable seamless monitoring and control of all production processes – for maximum transparency, efficiency and quality. At the same time, Plant iT actively supports your sustainability goals of: reducing costs and emissions through the optimized use of resources and energy-efficient processes. 

Whether the focus is on digitalization, networking or compliance: with Plant iT, you can look forward to a flexible, networked and future-proof solution that overcomes current challenges and allows you to gain a competitive advantage in a dynamic market place.

Success stories from our customers and partners

ProLeiT has been working closely with leading companies in the chemical industry for many years to jointly develop innovative automation solutions. Our extensive experience and cooperative relationships with our customers form the cornerstone of our success. 

Through continuous exchange with experts and the systematic development of our technologies, we provide solutions that build trust around the world. They are renowned for their outstanding reliability and reflect the close partnership with our customers. ProLeiT is your reliable partner when actively shaping the future of chemical production – efficiently, safely and sustainably.

Learn more about ProLeiT customers 

Discover our archive of exciting customer stories and be inspired by the success of our renowned testimonials.

WEILBURGER Graphics 

Embracing competitive pressure, expanding production capacities and ensuring production processes are fit for the future: how WEILBURGER Graphics is digitalizing its processes with a new MES from ProLeiT and laying the foundations for maximum efficiency.

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Sto 

Modernization with a vision for the future: Sto utilizes an MES from ProLeiT to network processes across all levels, determine KPIs and ensure future-proof production step by step.

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Brillux 

Brillux, the leading international manufacturer of paints and varnishes, was looking for a new process control system for its production operations. A system tailored to the specific requirements and needs of the company and the provision of intensive support and advice were both seen as crucial.

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Our customers

Your contact for the chemical industry of the future

Verena Mersmann 
Branch Leader Chemical & Life Science Business, 
ProLeiT GmbH, Germany
E-Mail: proleitsales.request(at)se.com

Plant iT - the automation solution for the chemical and fine chemical industry

With our in-house developed process control system Plant iT, we offer an integrated, open and flexible solution for automating complex production processes in the chemical and fine chemical industry. The industry-specific system architecture combines comprehensive IT experience with in-depth knowledge of the chemical industry and is suitable for new installations as well as for expanding or replacing existing systems. 

Plant iT ensures maximum transparency and efficiency – whether you are producing liquid or powdered detergents, cleaning agents, wax esters, adhesives or plastics and plastic products. Moreover, our solution also offers the necessary flexibility for producing fuels from renewable primary products such as bioethanol and for operating cleaning systems (CIP systems). 

Our long-standing collaboration with system integrators and machine and plant suppliers ensures that we deliver reliable and future-proof solutions, even for conversions during ongoing operation. With Plant iT, you can rely on a technically advanced control system that networks and optimizes your processes and ensures you match the demands of a dynamic industry.

Current product highlights

Innovation meets experience: Plant iT provides you with a process control system that is specifically tailored to meet the needs of the chemical industry. We combine cutting-edge technologies with industry-specific expertise to make your production processes transparent, flexible and future proof – supported by the continued development of our product portfolio.

Batch Orchestration 

The Plant iT Batch Orchestration System (BOS) facilitates the management, monitoring and control of batch processes. It offers a wide range of options for interacting with running orders: Recipes can be dynamically optimized, expanded and standardized at any time.

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Weighing Assistant

ProLeiT's Manual Weighing System (MWS) serves as an intelligent weighing assistant, ensuring the clear processing of bills of material by visually and reliably guiding operators through the weighing process.

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Energy Management

Efficiently monitor and control energy consumption in your plant with our Energy Management system. Identify optimization potential and improve the long-term energy efficiency of your bakery.

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Messaging System

Stay informed even from afar: The Plant iT Messenger sends critical alarms via SMS or email and ensures fast response thanks to escalation management. All notifications are logged without gaps.

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Take a look at the many added values Plant iT offers

Plant iT is the modular process control system from ProLeiT GmbH and has been deployed throughout the process engineering industry in more than 110 countries for over 37 years. From operating data acquisition, process control technology, liquid handling and batch systems to functions for complete, location-independent production management (MES) and integration of ERP, LIMS and maintenance systems – Plant iT enables continuous control and monitoring of all these processes.

Thanks to a central engineering environment and optional modules, Plant iT can be expanded flexibly to meet various needs. Plant iT complies with the principle of "parameterization instead of programming". This means that individual programming is essentially replaced by the parameterization of technical and technological functions. Plant iT's system architecture offers maximum flexibility for changes, even during production, without the need to shut down operations. This time-saving approach offers our customers a distinct competitive advantage.

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